fast and reliable

Workpiece carrier systems

Your fast and reliable solution for internal transport

Transport faster and more reliably

Efficient material movement is important in industrial production processes. Workpiece carrier systems provide an integrated solution to move parts and products seamlessly through your production lines. By using workpiece carriers you can optimize your production line. A workpiece carrier system has several advantages.

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Features of the Workpiece Carrier
  • Low noise level
  • Merge products
  • Modular construction
  • Improved efficiency

What is a WPC system?

A workpiece carrier system is designed to add parts in automated productions and assemblies in production lines. The WPC is a chain conveyor and is part of an existing or future conveyor belt. You can use the system to connect machines and workstations.

Workpiece carriers are carriers or containers in which products are placed during the production process. The workpiece carrier system provides streamlined and controlled movement of these carriers, allowing for the smooth flow of materials through the production line.

This system is designed to improve the efficiency of production processes by optimizing the logistics of materials. Our workpiece carrier transport systems are modular, meaning they can be adapted to specific production needs and environments. They can integrate seamlessly with automated processes and provide improved traceability of products during the production process. A workpiece carrier system is therefore the flexible solution for your production line.

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Features of the workpiece carrier

  • max product weight 10kg
  • noise level <65 db 30m/min
  • maximum speed 30m/min
  • usable width 150 mm

FS-CS090SL.WPC

The FS-CS090SL.WPC workpiece carrier system is the answer to transporting workpiece carriers containing products from different sectors, such as the automotive industry or the electrical and electronics industry. FS-CS090SL.WPC is particularly suitable for connecting machines and manual workstations, as well as for feeding parts in automated production and assembly processes.

Based on the well-known and proven modular chain conveyor system: FS CS090SL, additional components are used for the construction of the Workpiece Carrier System. In addition to the FS CS090SL.ALU components, such as conveyor profile, conveyor chain, drives, horizontal bends with discs and legs, the system is supplemented with the use of

  • Workpiece carriers
  • Railing components
  • Removal/positioning unit
  • Fuses
  • Sensors
  • Separation sections
  • Identification system (RFID)

Various modules for identifying, stopping, distributing or buffering workpiece carriers can be used to create advanced line routing layouts in a very short time. Standardized distribution modules offer the possibility to direct the flow of workpiece carriers to main and side lines.

RFID

The optional use of RFID chips in our workpiece carriers makes it possible to identify and track transport movements throughout the entire production line. This allows the process to be monitored. The use of Radio-Frequency Identification (RFID) offers several advantages.

RFID chips on the workpiece carriers make it possible to identify each individual workpiece. This allows the system to track exactly where a specific workpiece is in the production process.

• Automatic Data Capture: RFID technology enables automatic data capture. When a workpiece carrier passes a certain point in the production line, the RFID chip can automatically record relevant information, such as production date, processing step, or other customized data.
• Error prevention: The use of RFID reduces the chance of errors when tracking workpieces. Manual entry errors are minimized, improving data accuracy and product traceability.
• Real-time Monitoring: RFID enables real-time monitoring. This allows companies to track the progress of workpieces through the production line and immediately identify any delays or bottlenecks, improving the efficiency of the production process.
• Traceability and Quality Management: By using RFID, one can easily track the entire life cycle of a workpiece, from production to final assembly. This is especially important for traceability and quality management, allowing companies to quickly intervene if problems or quality issues arise.

workpiece carrier system on an belt conveyor
workpiece carrier system on conveyor belt

Implementation of the system

The process of transporting workpiece carriers takes place on the main line (see figure). Distribution modules are used to direct workpiece carriers to side lines. Here various operations can take place or parts can be put together to produce assemblies. In this way, the workpiece carrier (with the product) can be stopped accurately at certain locations or kept stationary for possible processing in the indexing stations.

After completion of the operation, the workpiece carriers are returned to the main line. The combination of a main line with one or more side lines is also called a cell. Cells can also be connected together in the same way as main and side lines.

Industries

Our workpiece carrier systems can be used in various industries. Together with the customer, we ensure that the workpiece carrier system is successfully implemented. We can also implement the system in industries that are not listed here. So please contact us!

Electrical

In the electrical sector, workpiece carrier systems are widely used in the production and assembly of electrical components and equipment. These systems facilitate the structured movement of components through various production phases, including assembly, testing, and quality control. These systems in the electrical industry provide an integrated solution for streamlined production, promoting the quality and efficiency of electronic products.

Automotive

Workpiece carrier systems contribute to smooth, efficient and automated production in the automotive industry, resulting in improved vehicle productivity and quality. They facilitate a structured transit of components, such as body parts and engine parts, between different production stations.

Electronics

Workpiece carrier transport systems can also be relevant in the electronics industry, albeit with specific adaptations to the requirements of the sector. Here, workpiece carrier transport systems can have various applications, aimed at optimizing production processes and improving efficiency. Workpiece carrier systems play an essential role by facilitating the automated and structured movement of electronic components and printed circuit boards.

Customized for your company

We know that every production process is unique, which is why we offer tailor-made workpiece carrier transport systems that seamlessly fit the specific needs of your company. We use, for example, modular designs and flexible configurations. We go beyond standard solutions and work closely with you to create a tailor-made workpiece carrier system that not only meets your current requirements, but is also flexible enough to grow with the evolving needs of your business.

two workpiece carrier systems on conveyor belt

What is a workpiece carrier system?

A workpiece carrier system is a transport system used in production and assembly lines to efficiently move workpiece carriers with products from one workplace to another.

Where are workpiece carrier transport systems often used?

Workpiece carrier systems are commonly used in industries such as automotive, electronics, aerospace, and other manufacturing environments where it is necessary to move products between different machining or assembly stations.

Which components are typically used in workpiece carrier systems?

Typical components are workpiece carriers themselves, railings, lift/positioning units, stops, sensors, distribution sections/separation sections and identification systems (such as RFID).

What is the advantage of RFID in a workpiece carrier system?

The use of RFID (Radio-Frequency Identification) in a workpiece carrier makes it possible to identify the workpiece carrier and track its progress through the production process.

How can workpiece carrier systems be adapted to specific production needs?

Workpiece carrier systems are modular and can be customized with different components and modules depending on the specific requirements of the production line. This means they can be used for various applications.

Are workpiece carrier systems suitable for automated processes?

Yes, workpiece carrier systems are often suitable for automation and can be used to support automated production and assembly processes.

How is the efficiency of workpiece carrier systems measured?

Efficiency can be measured by factors such as throughput capacity, speed, reliability and adaptability to production requirements.

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Niek Tijink
Niek Tijink
Inside Sales Officer