The sorting ROLLERTOP_SORTER: your transport solution
Sorts packaged products smoothly, flawlessly, and quickly and therefore a perfect for e-commerce.
Sorts packaged products smoothly, flawlessly, and quickly and therefore a perfect for e-commerce.
These ROLLERTOP sorts packaged products smoothly, flawlessly, and quickly. Discover the benefits of this innovative system and make it part of your process.
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You can pre-sort in a variety of ways, such as manual labour. But that is not viable when hundreds, thousands, or even hundreds of thousands of packages must be processed every day. That is why you should opt for an automated approach with the roller top. The system sorts packaged products smoothly, flawlessly, and rapidly. Discover the advantages of the roller top and get to know this innovative conveyor system.
Just as Queen sang it: it’s a kind of magic. Of course, the opposite is actually true. Every part of the roller top is made consciously and purposefully. The system has a mesh belt with bearings that are activated when sorting is required. The roller top ‘knows’ that product X has to go to container Y based on barcode, QR code, or weight. For example, a clothing package with postcodes 1500 to 2000 is transported to a particular delivery van.
Technical information:
When a pallet full of tubes leaves for a supermarket, the customer assumes that the agreed number will be delivered. After all, even one tube less causes unnecessary paperwork and additional transport costs. Which is something you want to avoid. So, go for automation and let the roller top take over the work of your staff performing manual labour. The system ensures that the correct number of products is ready to transport.
It is perhaps an understatement to say that the roller top is fast. At its maximum throughput, the system transports no less than 1,600 products per hour. So, it is a perfect solution for e-commerce. Of course, it is also a solution for other sectors where speed is paramount, such as the food industry. The roller top transports packaged products, crates, boxes, and light plastic bags that are either small and large.
You can create as many ‘outputs’ as you need and position them either to the right or left of the main line. So, the extremely flexible roller top can be installed in any building. Moreover, we can arrange the roller top in so that you need as little floor space as possible. That saves you a lot of valuable space.
The roller top is modular. It makes this solution an easy to integrate system. The conveyor belt consists of standard components. The modularity of the roller top also ensures that the system is a starter level model: it forces costs down. The solution for small and medium-sized organisations.
FS Solutions offers multiple sorting solutions, including for libraries and e-commerce companies. View all options.
You must be able to rely on your systems. Reliability is the key word here. The roller top is extremely strong in this area. The system rarely malfunctions and lasts for years. We even use the word ‘low maintenance’. This is because the transport solution was developed in detail by our own engineers and tested in harsh conditions with our own test line. The result is the roller top is a very reliable transport solution.
Continuity is of great importance in e-commerce. However, the conveyor belt process may sometimes go awry. This might be due to packages getting stuck or some other problem, which causes the line to temporarily stop. With the roller top, your process is running quickly again. The touch panel visualises the process and indicates where the blockage is with a red light. This allows the operator to quickly locate the bottleneck and solve the problem.
‘A system must do more than transport quickly and accurately. It must also be easy to operate. The roller top with touch panel more than fulfils this customer need.’ – Peter Horselenberg, CEO at FS Solutions.
When something in the software goes awry, it can take a long time to fix. So, where exactly is the bottleneck? To solve this problem, the roller top has a removable cassette that contains all of the software. If there is a malfunction, you replace this component and the process can be restarted immediately.
And not just the cassette is easy to replace. You can also keep other components of the roller top in stock and replace them independently. Your advantage? You are not dependent on our stock and delivery times and you can quickly get the roller top up and running again. Order your additional components and store these in your own work environment.
Once the roller top is successfully running in your organisation, you have a service contract with us on standby. For example, do you want to introduce new products in your line? Then we will update the software so that your system is always up-to-date. And if a software problem ever occurs, there is a good chance we can resolve it for you remotely. This ensures your process is quickly back in operation.
Safe system
A complicated system with a great many components can give rise to unsafe situations. Such systems increase the risk of workplace accidents. FS Solutions prefers to prevent such problems. Why make it difficult when it can be easy? The roller top consists solely of components that are necessary. No parts protrude, which makes it a safe solution for fingers, etc.
Advantages for your staff:
Safety for your staff also includes noise pollution. An unnecessarily high dB(A) causes concentration problems and, in the worst case, hearing damage. Create a safe workplace with the roller top. The system produces less than 80 dB(A) at a 1-meter distance from the belt running at up to 60 m/min. The low noise level is pleasant for your staff and makes the use of earplugs and earmuffs unnecessary. This makes it easy for them to communicate with each other.
Interfacing systems with each other increases productivity, prevents errors, and makes manual actions superfluous. Which are also three advantages of the roller top. We interface the transport solution with your warehouse management system, so that you can immediately write it off. This is how the roller top helps you take another step forward with automation.
